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Injection

With a range of 10 injection moulding machines of between 15T and 1,000T, peripheral equipment, and expertise on research projects with the implementation of new processes or technological demonstrators, the injection technical platform will help speed up your developments.

A technical injection platform for testing your tools or materials

IPC’s injection platform has a range of technical equipment to help you with your development of tools (mechanical trials, automatic operational testing, preproduction injection) and materials testing (injectability and characterisation). With over 300 tests carried out each year, our team of experts will be able to advise you.

Injection islands available for your tests

  • Electrical
  • Clamping unit
    • Clamping force 150 knN
    • Vertical/horizontal distance between tie bars 235x 235
    • Minimum / Maximum mould thickness (mm) 130 / 265
    • Screw diameter (mm) 16
    • Maximum injection volume (cm3) 11
    • Maximum material pressure (bar) 2500

  • Hydraulic
  • Clamping unit
    • Clamping force 700 kN
    • Vertical/horizontal distance between tie bars 370×370
    • Minimum / Maximum mould thickness (mm) 200 / nc
    • Screw diameter (mm) 25
    • Maximum injection volume (cm3) 59
    • Maximum material pressure (bar) 2500

  • Electrical
  • Clamping unit
    • Clamping force 1500 kN
    • Vertical/horizontal distance between tie bars n/a
    • Minimum / Maximum mould thickness (mm) 198 / 503
    • Screw diameter (mm) 35
    • Maximum injection volume (cm3) 167
    • Maximum material pressure (bar) 2800
  • SEPRO Robot, max. grip 3 kg

  • Electrical
  • Clamping unit
    • Clamping force 2000 kN
    • Vertical/horizontal distance between tie bars 610x 610
    • Minimum / Maximum mould thickness (mm) 280 to 460 / 630 to 810 (with dummy platen BT G2 e = 180)
  • Screw plasticising unit 1
    • Screw diameter (mm) 40
    • Maximum injection volume (cm3) 219
    • Maximum material pressure (bar) 2030
  • Screw plasticising unit 2
    • Screw diameter (mm) 22
    • Maximum injection volume (cm3) 39
    • Maximum material pressure (bar) 2368
  • Staubli 6X-160 Robot, max. grip 20 kg

Specific processes: BT G2, BOY unit, Compression, Hot/cold water/oil, Physical foaming with Linde, Sandwich injection

Types of application: Aerospace parts, medical, luxury cosmetics, technical parts, automotive mould testing

  • Hydraulic
  • Clamping unit
    • Clamping force 3200 kN
    • Vertical/horizontal distance between tie bars 735×735
    • Minimum / Maximum mould thickness (mm) 230 to 330 / 680 (with dummy platen e = 100)
    • Screw diameter (mm) 70
    • Maximum injection volume (cm3) 1097
    • Maximum material pressure (bar) 1822
  • SEPRO Robot, max. grip 12 kg

  • Hydraulic
  • Clamping unit
    • Clamping force 5500 kN
    • Vertical/horizontal distance between tie bars 930×930
    • Minimum/Maximum mould thickness (mm) 300/1000
    • Screw diameter (mm) 75
    • Maximum injection volume (cm3) 1988
    • Maximum material pressure (bar) 2121
  • CHAVERIAT Robot, max. grip 15 kg

  • Hydraulic
  • Clamping unit
    • Clamping force 6000 kN
    • Vertical/horizontal distance between tie bars 975×1115
    • Minimum/Maximum mould thickness (mm) 1250/1880 (Min and Max thickness of the sum of both tools)
  • Screw plasticising unit 1
    • Screw diameter (mm) 80
    • Maximum injection volume (cm3) 1960
    • Maximum material pressure (bar) 2030
  • Screw plasticising unit 2
    • Screw diameter (mm) 55
    • Maximum injection volume (cm3) 510
    • Maximum material pressure (bar) 2050
  • SEPRO Robot, max. grip 35 kg

  • Electrical
  • Clamping unit
    • Clamping force 6000 kN
    • Vertical/horizontal distance between tie bars 930×930
    • Minimum/Maximum mould thickness (mm) 400/1000
  • Screw plasticising unit 1
    • Screw diameter (mm) 75
    • Maximum injection volume (cm3) 1657
    • Maximum material pressure (bar) 2120
  • Screw plasticising unit 2
    • Screw diameter (mm) 60
    • Maximum injection volume (cm3) 607
    • Maximum material pressure (bar) 1290
  • SEPRO Robot, max. grip 60 kg

BILLION 750T BI-MAT

  • Hydraulic
  • Clamping unit
    • Clamping force 7500 kN
    • Vertical/horizontal distance between tie bars 1100×1100
    • Minimum/Maximum mould thickness (mm) 373 or 650 / 1145 or 1400 (Size with rotating base)
  • Screw plasticising unit 1
    • Screw diameter (mm) 80
    • Maximum injection volume (cm3) 2262
    • Maximum material pressure (bar) 1864
  • Screw plasticising unit 2
    • Screw diameter (mm) 55
    • Maximum injection volume (cm3) 582
    • Maximum material pressure (bar) 2200
  • SEPRO Robot, max. grip 20 kg

  • Hydraulic
  • Clamping unit
    • Clamping force 10000 kN
    • Vertical/horizontal distance between tie bars 1200×1400
    • Minimum/Maximum mould thickness (mm) 394 or 750 / 1215 or 1560 (Size with rotating base)
  • Screw plasticising unit 1
    • Screw diameter (mm) 105
    • Maximum injection volume (cm3) 4546
    • Maximum material pressure (bar) 1509
  • Screw plasticising unit 2
    • Screw diameter (mm) 65
    • Maximum injection volume (cm3) 946
    • Maximum material pressure (bar) 2113
  • SEPRO Robot, max. grip 55 kg

Peripheral equipment available

Temperature control

  • Water 90°C
  • Pressurised water 180°C
  • Oil 250°C

Hot block control

Single and dual material sequential injection

SISE and KISTLER data acquisition

Heating / cooling system

  • Pressurised water 180°C
  • Oil 250°C

Safety

Secure access and partitioned test cells

Confidentiality

Staff working on the cell sign a confidentiality charter

Discretion

Disposal and destruction of rejects after tests

Need expert help?

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